Wayne Brothers Process Integration provides complete installation services for the food, beverage, pharmaceutical, and manufacturing industries. With over 20 years of Process & Utility piping experience, we are an industry leader in safety, attention to detail, and quality. We have worked with, and continue to service, several Fortune 500 companies.

Core Competencies

Our Project Team provides services that fulfill your objective, timeline, and budget.  We ensure through experience and careful planning an understanding of costs and material selection. Your project will be modeled, come with a detailed schedule, and documentation of materials, welds, and inspections.

We specialize in process and utility piping, equipment installation, fabrication, and structural installation of supports and platforms. Our team provides the best practices, costs saving suggestions and acts as an expert resource beyond your typical installation crew.

Process Piping

Our welders are certified in TIG, orbital, and stick welding. We can design and install process piping for small and large projects. We have extensive experience in high purity applications using 3A standards and a clean design methodology.

Utility Piping

We are experienced with stainless, carbon, copper, PVC, CPVC, galvanized, and aluminum piping and tubing materials. Utility systems include air, nitrogen, CO2, steam and condensate, chilled water, tower water, and glycol. We can also accommodate whole plant utility systems.

Fabrication

Our new fabrication shop allows us to fabricate and assemble piping support structures and other process system requirements including platforms, stairs, crossovers, chutes, flow panels, valve matrix, skid systems-CIP (blending and mixing), and other specialty metal fabrications prior to installation.  We specifically separate carbon and stainless during the production process. Your structure will be fabricated in an isolated, controlled environment which enhances quality, reduces plant downtime and reduces project costs.

Process, Utility, and Packaging Equipment Installation

In addition to piping we have expertise in installing these types of equipment:

PROCESS: blending systems, ingredient systems, tanks/silos, valve matrix, flow panels, fillers, CIP skids, RO systems, mineral skids, ozone skids, sifters, pneumatic conveying systems, dough mixing, ovens, fryers and roasters.

UTILITY: compressors, dryers, boilers, chillers, heat exchangers, pump skids, cooling towers, glycol systems and nitrogen generators.

PACKAGING: injection molding, blow molding, labelers, box erectors, (bottle, case, & pallet conveyor systems), palletizing and robotic packaging.

Industry Experience 

Beverage

  • Ingredients Adding System
  • Valve Matrix / Mix Proof Valves
  • Packaging Equipment
  • Blow and Injection Molding Equipment
  • Sweetener System, Silo, Tanks and Mass Flow Meters
  • CIP Systems
  • Conveying Systems (Process and Packaging)
  • Water Treatment Systems
  • Process and Utility Piping, TIG, Orbital and Stick Welding

Food

  • Ovens
  • Fryers
  • Blending / Mixing system
  • Scales
  • Ingredients Adding System
  • Silos, Batching & Mixing Vessels
  • Process and Utility Piping
  • Conveying Systems (Process and Packaging)
  • Hot Water Sets
  • Water Treatment Systems

Pharmaceutical

  • DI and RO Water Systems
  • Batching Systems
  • Liquid and dry ingredients transfer system
  • Specialty Type Skids (Custom Fabrications)
  • Orbital Welding (Process and Utility Piping)

Turnkey Services

With two dedicated teams that focus on Equipment Setting and Specialty concrete foundations, we provide you with complete Turnkey Services.

EQUIPMENT RIGGING & SETTING

SPECIALTY CONCRETE

PROJECTS